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The week a single bolt cost me $1200 in lost time

Last Tuesday, I had a 2017 F-150 come in for a timing chain job. Everything was going smooth until I tried to remove the crankshaft pulley bolt. That thing would not budge. I spent three hours on it, tried heat, an impact gun rated at 1200 ft-lbs, and a six-foot breaker bar. The bolt head finally rounded off. I had to order a special extraction kit and wait two days for it to ship, pushing back three other jobs. That one seized bolt turned a 5-hour job into a three-day ordeal. Anyone have a better method for those stubborn crank bolts before I have to torch one out?
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3 Comments
nina_jenkins
Ever think those bolts are just Ford's way of making us appreciate the easy jobs? That hidden cost of a lost bay is the real kick in the teeth, like the universe charging a stupid tax. Next time maybe just whisper sweet nothings to it before you bring out the breaker bar.
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simonp47
simonp471mo ago
Man, that "three-day ordeal" is the real killer... it's never just the bolt. The domino effect on your schedule is brutal. I always try to factor in that hidden cost of a lost bay when quoting jobs now. A one hour delay on a Monday can wreck your whole week's flow.
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the_jenny
the_jenny1mo ago
Ugh, the schedule domino effect is the actual worst.
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